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How to Make Consistent Repetitive Saw Cuts
By: Mark J. Donovan
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Whether you are
cutting roof rafters or installing deck balusters, frequently you need to make
consistent repetitive saw cuts. There a couple of ways to do it right and one
common way to do it wrong.
The common wrong
way to make consistent repetitive saw cuts is to use a measuring tape, and
individually measure and mark each and every board before cutting. Inevitably
you will introduce errors in your measuring and marking which result in
inconsistent board length cuts.
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One correct way to
make consistent repetitive saw cuts is to measure, mark and cut one board, and
then label it as your sample piece. Using the sample piece lay it on or next to
the other board you want to cut, make sure the butt ends are flush, and then
simply mark the board you want to cut using the sample piece as your reference
guide. Repeat this process for as many boards you need to cut, and you will be
guaranteed to have consistent board lengths.
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Another method for
making consistent repetitive saw cuts is to create a fence and stop block
assembly. This method is frequently used when cutting deck balusters. To ensure
consistent baluster lengths, simply attach a length of 1”x 3”board,
approximately 4 feet in length to a miter saw. You can usually attach the board
to the miter saw with one or two clamps.
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Next, measure from
the saw blade cut line on the miter saw, to a distance down the board length
that is equal to the desired baluster length, and make a mark on the board.
Now attach a small
block of wood to the board at the point where you made your mark.
With the stop block
now in place, you can simply butt up the end of each baluster to the stop block
and make your cuts. Again you will be guaranteed to make consistent repetitive
saw cuts.
This same fence and
stop block assembly approach can also be similarly used on a table saw. |
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